MOULDING

• High pressure automatic moulding line from Kunkel Wagner with twin press technology.
• Split pattern technology with multi-piston squeeze.
• Automatic sprue cutting & vent drilling facility.
• Auto confirming feature for centring & locking.
• Twin CATF (Core Assembly & Transfer Fixture).
• Data logging traceability for individual mould.

CORE MAKING

• Four Loramendi core shooters for Block & Head packages, water jacket cores..
• 2 shell core shooters and 13 core box shooters for complementary requirements.
• Synchronised automatic core drying oven.

MELTING

• Medium frequency induction melting furnace.
• Tri-track furnaces with 4 crucibles on each line.
• Melt manager system with data login.
• Lining push out arrangement.

POURING

• Automatic stopper rod pouring system by SERT Metal (France) on Line2.
• Metal holding capacity 3 tons.
• Inoculants feeding system, temperature & metal sensors.
• Data recording & storage.
• For traceability, mould wise and with programmable memory for each product.
• Provision for PLASMA heating available.
• Semi-automatic Kunkel Wagner – for pouring ladle on Line1.

FINISHING

• Fettling operations on CNC machines from MAUS.
• De-coring machine for improved cleanliness of Block & Head castings.
• Casting manipulators from clansman dynamics.
• Adequate number of shot blasting machines for primary & final surface finishing.

MACHINING

Neosym has in-house machining facility to supply fully machined components to valued customers.

• CNC : Max. Turning Dia. 400 mm, 670 mm long : 6 nos.
• VMS : Auto Pallet Changer, 630 x 630 mm pallet size : 6 nos.
• HMC : With facilities like Twin Pallet, 60 Tool magazine, 630 x 630 mm pallet size : 7 nos.
• CMM : 3D CMM, with motorized Probe : 1 nos.
• Broaching Machine : 16 T : 1 nos.
• Hobbing Machine : Max Module 6, dia. 250 mm & face width 350 mm : 1 nos.

QUALITY ASSURANCE

• Universal testing machine.
• Metallographic laboratory with Image Analyzer & Spectrometer.
• Ultrasonic testing equipment.
• Immersion and Laser Pyrometers.
• Co-ordinate Measuring Machine from Accurate.
• Sensor driven fully automatic control for product specific parameters at sand plant, pouring station and shake out station without manual intervention.
• Inbuilt sand quality testing facility at sand mixer for automatic sand preparation with product specific requirement.
• Solidification Simulation Software: MAGMA.
• Data logging facility for critical process equipments for traceability.