CK Birla Group
High pressure automatic moulding line from Kunkel Wagner with twin press technology.
Split pattern technology with multi-piston squeeze.
Automatic sprue cutting & vent drilling facility.
Auto confirming feature for centring & locking.
Twin CATF (Core Assembly & Transfer Fixture).
Data logging traceability for individual mould.
Four Loramendi core shooters for Block & Head packages, water jacket cores..
2 shell core shooters and 13 core box shooters for complementary requirements.
Synchronised automatic core drying oven.
Medium frequency induction melting furnace.
Tri-track furnaces with 4 crucibles on each line.
Melt manager system with data login.
Lining push out arrangement.
Automatic stopper rod pouring system by SERT Metal (France) on Line2.
Metal holding capacity 3 tons.
Inoculants feeding system, temperature & metal sensors.
Data recording & storage.
For traceability, mould wise and with programmable memory for each product.
Provision for PLASMA heating available.
Semi-automatic Kunkel Wagner – for pouring ladle on Line1.
Fettling operations on CNC machines from MAUS.
De-coring machine for improved cleanliness of Block & Head castings.
Casting manipulators from clansman dynamics.
Adequate number of shot blasting machines for primary & final surface finishing.
Neosym has in-house machining facility to supply fully machined components to valued customers.
CNC : Max. Turning Dia. 400 mm, 670 mm long : 6 nos.
VMS : Auto Pallet Changer, 630 x 630 mm pallet size : 6 nos.
HMC : With facilities like Twin Pallet, 60 Tool magazine, 630 x 630 mm pallet size : 7 nos.
CMM : 3D CMM, with motorized Probe : 1 nos.
Broaching Machine : 16 T : 1 nos.
Hobbing Machine : Max Module 6, dia. 250 mm & face width 350 mm : 1 nos.
Universal testing machine.
Metallographic laboratory with Image Analyzer & Spectrometer.
Ultrasonic testing equipment.
Immersion and Laser Pyrometers.
Co-ordinate Measuring Machine from Accurate.
Sensor driven fully automatic control for product specific parameters at sand plant, pouring station and shake out station without manual intervention.
Inbuilt sand quality testing facility at sand mixer for automatic sand preparation with product specific requirement.
Solidification Simulation Software: MAGMA.
Data logging facility for critical process equipments for traceability.
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